£8.35 million fit out of the Ash Barge Dock in Northumberland is complete

The project will make the Ash Barge Dock serviceable for the import and export of components and goods.

Esh Construction has completed the transformation of the Ash Barge Dock at Northumberland Energy Park in partnership with Advance Northumberland.

Northumberland Energy Park (NEP) is the premier offshore energy base, located near the Port of Blyth. The site is part of Energy Central, the UK’s unique port-based service, investment and growth cluster for companies operating in the offshore energy and subsea markets.

Since works began in June 2024, 173 tubular steel piles with a diameter of 610mm were successfully installed around the dock-side. The piles were driven to depths varying from 16m to 18.5m to support the main reinforced concrete relieving slab.

Paving the way for the Ash Barge Dock to become operational, a total of 3,000m3 of reinforced concrete was placed to form the 1m deep relieving slab immediately adjacent to the existing West and North quay walls. The completed berth provides a safe working load of 5,300kN to make the dock serviceable for the import and export of components and finished goods.

Esh Construction’s Divisional Director, Steven Garrigan, said: “It has been great to work with Advance Northumberland on this project and we are proud to have completed the scheme which forms part of the wider Phase 1 enabling works at the Ash Barge Dock.

“By bringing our expertise to the job and collaborating closely with our client and their design team, we have been able to successfully build strength into the dock’s infrastructure which will allow it to handle the demands of modern industry as well as support more intricate projects in the renewable energy sector.”

To the rear of the relieving slab, ‘transition’ slabs were cast, consisting of 540mm thick reinforced concrete at a volume of 700m3. A further 8,100m² of reinforced concrete paving at a depth of 300mm was laid to ensure vehicles can operate safely on the dock.

The concreting operation was completed over 60 separate pours with a total concrete volume of 6,130m3.

Elsewhere on the site, two existing 4m diameter culverts were decommissioned, which were remnants from the previous Blyth power station. Also, hydro-demolition was undertaken to remove eight 30-tonne mooring bollards from existing capping beams, which have now been upgraded by the casting of 50-tonne mooring bollards and a new 100-tonne mooring bollard foundation. The dock’s drainage has been upgraded with over 440m of new QMAX drainage channels connected to a modern stormwater system, finished with bypass interceptor tanks and new outfalls to conduct runoff effectively.

Steven Harrison, Chief Executive at Advance Northumberland, said: “The completion of the Ash Barge Dock marks a significant step forward for Northumberland Energy Park and the wider Energy Central cluster.

“We’re proud to have worked with Esh Construction to deliver this vital infrastructure, which will support the growth of offshore energy and manufacturing in the region. This facility is now ready to serve future occupiers, helping to drive regeneration, investment, and skilled job creation across Northumberland.”

It has been great to work with Advance Northumberland on this project and we are proud to have completed the scheme which forms part of the wider Phase 1 enabling works at the Ash Barge Dock.

“By bringing our expertise to the job and collaborating closely with our client and their design team, we have been able to successfully build strength into the dock's infrastructure which will allow it to handle the demands of modern industry as well as support more intricate projects in the renewable energy sector.”

Steven Garrigan, Division Director at Esh Construction